Poultry House Cleaning

Poultry House Cleaning is very important. If cleaning is good, the chance of rearing a healthy flock is more. If cleaning is not good, chances of outbreak of diseases is more.

If there is a outbreak then cleaning should be done very carefully and downtime should be sufficient rather next flock will also be affected.

Poultry house cleaning programs depends on management but the common concept is removing or cleaning all organic matters from shed, cleaning all shed equipment, removing all feathers of birds and spray broad spectrum disinfectant.

Choosing disinfectant should be smart otherwise it will increase your expenses.

A Sample program is given below for battery cage system commercial layer farm

Sl No	Job Name	Days	No of Worker
1	Insecticide Spray	1	1
2	Water line flushing (Acetic acid)	0	5
3	Ceiling & all visible site sweeping	1	8
4	Chain Hanging	2	5
5	Chain cleaning	0	10
6	Cage dry washing	6	10
7	Feed Trough dry washing	2	10
8	Feather cleaning of side net	1	2
9	Feed column & Egg Elevator dry washing	0
10	Manure Belt drive units, cross conveyor (Inside & Outside) & Litter house dry washing	1	2
11	Floor Brooming	1	6
12	Ceiling wet wash	1	5
13	Water line cleaning with Detergent	0
14	Feed column & Egg Elevator washing with Pro-power	0
15	Cage wet wash by Pro-power	7	10
16	Manure Belt soaking with Detergent ( upper side)	0	2
17	Manure Belt rubbing (upper side)	0	10
18	Manure Belt soaking with Detergent ( lower side)	0	10
19	Manure Belt rubbing (lower side)	0	10
20	Side Curtain washing	2
21	Fan Shutter washing	1
22	Manure Belt drive units, cross conveyor (Inside & Outside) & Litter house washing	1
23	Shed backside washing	2
24	Floor water removing	1	5
25	Litter House soaking with Salt	0
26	Floor soaking with caustic soda & bleaching	1
27	Floor washing with fresh water	1
28	EC deep trough washing	0
29	Shed outside Paving & Drain cleaning	1
30	SWAB test	0
31	Leakage repairing	2
32	Tray, Egg Room, Office, godown etc
33	Water Tank, Toilet, Residence
34	Canal
35
36
37	Spray Formaline (10%) /CID 20/ Ultra-oxide on concrete	1
38	Timsen	1
39	Brooming again	0
40	White wash with blue and gum (side wall) inside shed	1
41	White wash with blue and gum outside shed	2
42	Fan running for drying	0
43	Fumigatation before 7 days of Birds Receiving	2
44	Fume exhaustion after 24 hours of fumigation	0
45	Virkon’S / Timsen Spray (Aerial) (1day before bird receive)	1
Total Days Required		43

1	Shed Silo System:
2	1. Control board servicing and checking & Modification (if required).
3	2.Feed Column Cover Remove.
4	3.Feed Column Cover Clean.
5	4.Feed Column Cover Resetting.
6	5.Feed leveler Remove & Clean.
7	6.Feed leveler Resetting.
8	7. Motor Remove & Clean.
9	8. Motor Checking & servicing.
10	9. Motor Re- Setting.
11	10.Silo Scrow auger Remove & Clean.
12	11.Silo Scrow auger Re-Setting.
13	12.Silo Scrow auger Bush Remove & Clean.
14	13. Load cell Control Board setting.
15	Indrustrial Socket setting.
	14. Load cell control junction box setting.
16	14. Load cell servicing & connection checking.
17	15. Sensor servicing & connection checking.
18	16.Silo Culler Checking & Change.
19	17. Earthing line servicing & connection checking.
20	18. Wiring Pipe Checking & Maintenance.
21	Chain feeding system:
22	1. Control board servicing & checking & Modification (if required).
23	2.Cover for Drive gear reversible Remove .
	2.Cover for Drive gear reversible Clean.
24	3.Cover for Drive gear reversible Resetting.
25	4.Drive gear reversible Remove .
	4.Drive gear reversible Clean.
26	5.Drive gear reversible Re-Setting.
27	6. Guide Plate Remove & Clean.
28	7. Guide Plate Re setting.
29	8.90* Corner Checking & Cleaning.
	8.90* Corner Cover Remove & Clean.
30	9.90* Corner Clean & Repair.
31	10.Feed Motor Clean & Polithin Raping.
32	11.Feed Motor Checking & Vernished.
33	12.Feed Motor Geass & Re-oiling.
34	13.Feed Motor Re Setting.
35	14.Feed Trough and joint, servicing & checking.
36	15.Feed Trough Changing.
37	16.Feed Chain Cutting.
38	17.Feed Chain Hanging.
40	19.Feed Chain Resetting.
41	20.Earthing line servicing & checking.
42	21. Feed column checking & maintenance.
43	22.90* Corner Wheel Remove.
44	23.90* Corner Wheel Clean.
45	24.90* Corner Wheel Resetting.
46	25. Single line Diagram Same to control Board Checking.
47	26. Wiring Pipe Checking & Maintenance.
48	27. Earthing connection checking and re-Tightening.
49	Nipple drinking system:
50	1. Nipple line flashing and nipple checking.
51	2. Ball tank servicing & checking.
52	3. Water supply line checking and cleaning.
53	4. Filtering system servicing & checking.
54	5. Medication system New setting As per drowning.
55	6. Water mater checking & servicing.
56	7. Drain out system servicing & checking.
57	8. Shocking line new installation.
58	Ventilation System:
59	1. Control board servicing , Checking & Maintenance & Modification(if required).
60	2. Earthing Connection. Servicing, Checking & Maintenance.
61	3. Fan Motor Remove
62	3. Fan Motor cleaning.
63	4.Fan Motor Vernished & Maintenance.
64	5. Fan Motor Re setting.
65	6. Fan belt Change.
66	7. Fan side MCB Breaker Checking & Maintenance.
67	. Fan side MCB Breaker Remove.
68	. Fan side MCB Breaker cleaning.
67	8. MCB Box Checking & Maintenance.
68	9. Fan shutter Checking & Maintenance.
69	10. Propeller bearing Checking & Maintenance.
70	11. Motor base plate Checking & Maintenance.
71	12. Motor Pulley Remove,
72	13 Motor Pulley ,cleaning .
72	13. Fan Pulley Remove,cleaning.
73	14.Motor Pulley Re setting.
74	15.Fan Pulley Re setting.
75	16.Fan Body Checking & Maintenance.
76	17.Motor RPM Checking.
77	18.Propeller RPM Checking.
78	19.Out side Penal board Indicating lamp Checking & Maintenance.
79	20. In side Indicating lamp Checking &Maintenance.
80	21. Single line Diagram Same to control Board Checking.
81	22. Wiring Pipe Checking & Maintenance.
82	MDB:
83	1. Control board servicing , Checking & Maintenance & Modification (if required).
84	2. Volt Meter Checking & Maintenance.
85	3. Volt Meter Switch Checking & Maintenance.
86	5. Wiring Pipe Checking & Maintenance.
87	6. Earthing line servicing & checking.
88	Machine Lay-Out:
89	1. Machine Lay-Out Checking.
90	1. Machine Lay-Out Marking
91	1. Machine Lay-Out setting.
92	2. New machine lay-out making & setting.
91	Surge Protector :
92	1. Surge protector Connection Setting.
93	1. Surge protector Control board Setting.
95	1.New Earthing Boaring installation.
93	2. New Earthing Installation.
94	3. Earthing line servicing, checking & Maintenance.
95	Side curtain:
97	Side curtain wood remove.
98	Mini curtain Wood remove.
	Mini curtain remove.
99	1.Side Curtain Clean.
100	2.Curtain servicing, checking and repairing.
101	3.Winching system servicing and checking.
102	4.New Mini-curtain setting.
103	5.Mini-curtain servicing & checking.
104	6.Leakage checking and repairing.
105	7.Wood Checking & Setting.
106	8.Plastic rope Checking & Maintenance.
107	9.Steel wire Checking & Maintenance.
108	10.Pulley Checking & Maintenance.
109	11. Side curtain Hanging Pipe Checking &Maintenance.
110	12.Cross rope Checking & Maintenance.
111	13. Side Curtain Pocket Checking & Maintenance.
112	EC system:
113	1. Pad Remove,
114	1. Pad Remove,cleaning.
115	1. Pad Remove,Drying
116	2. Pad Re setting.
117	3. Frame and pipe servicing and repairing.
118	4.Drip Trough Cleaning & Repair.
119	5.Pad holder Cleaning & Checking.
120	6. Leakage checking and repairing.
121	7. Earthing line servicing & checking.
122	8. Floating switch Checking & Maintenance.
123	9. End Cap Checking & Maintenance.
124	10. Wiring Pipe Checking & Maintenance.
125	11.Motor Remove & Clean.
126	12.Motor Checking & Vernished.
127	13.E/C water Checking & Clean.
128	14.D/O NET REMOVE.
129	15.D/O NET CLEAN.
130	16.D/O NET RESETTING.
131	17..E/c water line extension.
132	Lighting system:
133	1.Control board servicing & checking & Modification (if required).
134	2.Electrical line servicing, checking and Repairing.
135	3.Holder Checking & Maintenance.
136	4.Wiring Pipe Checking & Maintenance.
137	5.Light Remove,cleaning.
138	6.Light Resetting.
139	7.Light holder Clean & Plastic Wrapping
140	8.Light holder Resetting.
141	Shed alarming system:
142	1.Control board servicing & checking & Modification (if required)
143	2.Electrical line servicing,checking and Repairing.
144	3.Battery servicing and checking.
145	4.Horn and flash light servicing and checking.
146	5.Earthing line servicing & checking.
147	False Ceiling:
148	1.False ceiling washing.
149	2.False ceiling sheet checking & repairing.
150	3.False Ceiling Changing.
151	4.GI wire checking & repairing.
152	5.Leakage checking and repairing.
153	6.Truss gape sealing by silicon gum.
154	Gate Silo System.
155	1.Control board servicing and checking & Modification (if-required).
156	2.Silo Motor Remove & Clean.
	2.Silo Unloader Remove & Clean.
	2.Silo Distribution pipe Remove & Clean.
	2.Silo auger Remove & Clean.
157	3.Motor servicing and checking.
158	4.Silo Motor Re setting.
159	5.Band pipe & Distribution pipe Clean
160	6.Silo cleaning, nut-bolt checking and painting.
161	7.Auger-flex-flow auger cleaning & checking.
162	8.Auger-flex-flow auger Re setting.
163	9.Load cell servicing & checking,
164	10.Earthing connection checking and re-Tightening.
165	Security Lighting System:
166	1.Light servicing and checking.
167	2.Electrical wiring checking and repairing.
168	3.Pole earthing checking and repairing.
169	4.New Security line Installation.
170	CCTV System:
171	1.Camera checking & maintenance.
172	2.Net working system checking & maintenance.
173	3.Cable and connection checking &Maintenance.
174	4.Power supply unit checking & countenance.
175	5.Server checking & maintenance.
176	Shower room:
177	1.Control board servicing & checking & Modification (if required).
178	2.Electrical line servicing & checking.
179	3.Limit switches servicing and checking.
180	4.Solenoid valve servicing & checking.
181	6.Pumps servicing and checking.
182	7.Plumbing system servicing & checking.
183	8.New Earthing Connection.
184	9.Earthing line servicing & checking.
185	LT Line:
186	1.PG clamps checking and servicing.
187	2.New U-clamp setting .
188	3.Service cable checking and servicing.
189	3.All jumper checking & servicing.
190	4.Guy & insulator checking & servicing.
191	5.Earthing line checking & servicing.
192	HT Line:
193	1.DOF checking & servicing.
194	2.LA checking & servicing.
195	3.HT cable checking and servicing.
196	4.Isolator checking & servicing.
197	5.Earthing line checking & servicing.
198	Sub-Station equipment:
199	1.Change over switch checking & servicing.
200	2.Change over switch.
201	2.LT switch gear checking & servicing.
202	3.PFI Plant checking & servicing.
203	4.HT Panel checking & servicing.
204	5.All cable checking and servicing.
205	6.Generators checking & servicing.
206	7.Transformer checking & servicing.
207	8.Battery checking & servicing.
208	9.Muffler checking & servicing.
209	10.Alarm system checking & servicing.
210	11.Cable trench & room servicing & cleaning.
211	12.Diesel tank Clean.
212	13.Radiator Clean.
213	14.New By Pass Line making.
214	15.Earthing line checking and servicing.
215	Manager Bungalow:
216	1.Electrical line checking & servicing.
217	2.Electrical equipments checking & servicing.
218	3.Earthing line checking & servicing.
219	4.LA system checking & servicing.
220	Staff quarters:
221	1.Electrical line checking & servicing.
222	2.Electrical equipment checking & servicing.
223	3.Earthing line checking & servicing.
224	4.LA system checking & servicing.
225	Earthing Pointing:
226	1.All Farms Earthing point Cleaning, re-tightening.
227	2.Earthing Ohms Checking & Reporting.
228	3.All Earthing Point Pit Making & Checking.
229	Office, Store, Godown & Others:
230	1.Electrical line checking & servicing.
231	Manure belt system.
232	1.Control board servicing and checking & Modification (if-required).
233	2.Manure belt Support Plate Remove.
234	3.Manure belt Support Plate Clean.
235	4.Manure belt Support Plate Resetting.
237	manure belt Motor Clean & Polythene Rapping
238	7.Gear unit servicing & Bearing Change.
239	8.Gear unit servicing, washing and re-oiling.
240	9.Manure belt Check & Repair.
241	10.Manure belt Change.
242	11.Manure belt roller check & repair.
243	12.Manure belt Front roller color.
244	13.Manure belt Support Plate remove,Cleaning & resetting.
245	14.Manure belt Support Plate Color.
246	15.Manure belt Support Plate resetting.
247	Cross & vertical conveyor system
248	1.Belt support flat bar checking.
249	2.Cross & vertical Belt checking.
250	3.Supporting Roller Checking & Changing.
251	4.Return roller checking & changing.
252	5.Roller bearing checking & changing.
253	6.Dram Roller checking & changing.
254	7.Motor Clean.
255	8.Motor servicing and checking,
256	9.Litter House Repairing.
257	10.Earthing connection checking and re-Tightening.
258	Cage system.
259	1.Fastener Cage door Lock checking & changing.
260	2.Cage door checking & changing.
261	3.Connector Channel checking & changing.
262	4.Bracket pom for 5mm Rod Checking & changing.
263	5.Cage Separating Weir mash checking and Changing.
264	Egg belt system.
265	1.Egg belt Remove.
266	2.Egg belt clean.
267	3.Egg belt Dry & Rolling .
268	4.Egg belt checking, changing.
269	5.Egg belt Hanger Chaecking & Changing.
270	6.Connector channel checking & changing.
271	7.Egg belt roller checking.
272	8.Motor Clean & Polithin Raping.
273	9.Motor servicing and checking.
274	10.Earthing connection checking and re-Tightening.
275	Egg elevator System.
276	1.Column Chain remove.
277	2.Column Chain Checking & cleaning .
278	3.Column Chain resetting.
279	4.Column Chain Covered remove.
280	5.Column Chain Covered Clean.
281	6.Column Chain Covered Resetting.
282	7.Stick Chain Support Plate Remove.
283	8.Stick Chain Support Plate Clean.
284	9.Roller brash Chain Remove.
285	10.Roller brash Chain Clean.
286	11.Roller brash Chain PVC Covered Remove.
287	12.Roller brash Chain PVC Covered Clean.
288	13.Stick chain remove.
289	14.Egg Stick remove.
290	15.Egg Stick Cleaning.
291	16.Stick chain Checking, Cleaning.
292	17.Stick chain resetting.
293	18.Stick & Sleeve for rod conveyor Remove.
294	19.Stick & Sleeve for rod conveyor Clean.
295	20.Egg elevator Remove.
296	21.Egg elevator clean.
297	22.Egg elevator Resetting.
298	23.Egg receiver remove & Cleaning ,
299	24.Egg receiver resetting,
300	25.Egg Divider Remove & Clean.
301	26.Egg Divider Re setting.
302	27.Control board servicing and checking & Modification (if-required).
303	28.Motor servicing and checking.
304	29.Earthing connection checking and re-Tightening.
305	30.Motor Clean & Polythene Rapping.
306	Egg Counter
307	1.Junction box power connection checking and Clean & Plastic Wrapping.
308	2.Egg counter power connection checking and Cleaning .
309	3.Egg divider alignment checking and cleaning .
310	4.Egg counter relay power check and maintenance.
311	5.Egg counting computer power connection check .
312	6.Earthing connection check, clean and maintenance.
313	7 Egg counter Clean & Plastic Wrapping.
314	Moba paking.
315	1.Accumulator, Infeed unit lubrication.
316	2.Pin conveyor remove, checking, Cleaning & resetting.
317	3.Packing conveyor remove, checking, Cleaning & resetting.
318	4.Carrier remove, checking, Cleaning & resetting.
319	5.Index pall pusher chain remove, checking, Cleaning & resetting .
320	6.All chain lubrication remove, checking, Cleaning & resetting.
321	7.All bearing and ring remove, checking, Cleaning & resetting.
322	8.Rod head remove, checking, Cleaning & resetting.
323	9.safety cover , checking, Cleaning & resetting.
324	10.All electric wiring n connection checking and Cleaning .
325	11.Chain tension checking and adjustment .
326	12.Tray Timing adjustment .
327	13.Vibrator functioning checking & maintenance.
328	14.Egg missing & breakage control check points Maintenance.
329	15.Packing line checking & adjust .
330	16.Clutch cleaning & resetting.
331	17.Ribbon & liver checking & adjustment .
332	18.MOBA Gear box & chain checking & maintenance.
333	19.Take way conveyor cleaning & maintenance.
334	20.Infeed unit checking, cleaning & adjustment .
335	21.Transfer unit cleaning ,checking & adjustment.
336	22.Culling time thoroughly maintenance .
337	23.Carrier system checking , Cleaning & Maintenance.
338	24.Motor servicing and checking.
339	25.Earthing connection checking and re-Tightening.
340	Facco Conveyor,
341	1.Egg conveyor checking & cleaning.
342	2.Egg conveyor maintenance.
343	3.Counter weight checking and cleaning.
344	4.Chain sprocket checking cleaning and changing.
345	5.Bearing checking,cleaning and lubrication.
346	6.Drive unit checking and cleaning.
347	7.Gear oil level checking and cleaning.
348	8.Gear oil changing checking and cleaning.
349	9..Motor servicing and burnishing.
350	10.Electrical wiring checking and cleaning.
351	11.Control board checking and cleaning.
352	12.Earthen connection checking.
353	13.Running wheel cleaning & checking.
354	14.Controlling board checking & cleaning.
355	15.Guide checking, cleaning & maintenance.
356	16.Egg way chain system checking, cleaning.
357	17.Sensor checking & cleaning
358	18.Intermediate reduce guide checking, cleaning & maintenance.
359	19.Egg way oiler system checking ,cleaning & Maintenance.
360	20.Intermediate runner unit checking, cleaning & Maintenance.
361	21.Plastic profile checking, cleaning and Maintenance.
362	22.Motor servicing and checking.
363	23.Earthing connection checking and re-Tightening.
364	Central Alarm System Checking .
365	1.Control board servicing & checking & Modification (if required).
366	2.Electrical line servicing,checking and Repairing.
367	3.Battery servicing and checking.
368	4.Horn and flash light servicing and checking.
369	5.Earthing line servicing & checking.
370	Climate Control System (Viper Board)
371	Connection Checking & Cable Marking.
372	Cable Connection Take out & Key Board Viper Open.
373	Viper Touch Setting & All Cable Re-Connection.

Kazi Farms Limited						Shed Measurement			Shed Area
PRO, TO and RRO						Length ft	Width ft	Height ft	Cubic feet	Square Feet
						400	45	13	234000	18000
Disinfectant Dose								Farm	1170000	90000
	No of Shed	5
						Required for Farm
Si	Name	Dose	Med / Dis qty (kg / Lit)	Water (Lit) / ft2 / ft3	Dilution Dose/Volume or area	Water qty (l)/ shed	Dilution qty (L)	Medicine qty(L/Kg)	Farm Stock	Req Quantity
1	Savin	35 g /10 lit water	0.04	10	1 liter dilution/ 217.8 sq.feet		413.22	1.45		1.45
2	Acetic Acid	80 ml / 500 lit water (with birds)	0.08	500	4-5 hours water, 15 days interval	500	2500.00	0.40		0.4
3	Klean line	10 ml / lit water(without birds)	0.01	1	350 - 450 liter water	1300	6500.00	780.00		780
4	Salt	200g / square meter	0.2	10.76	1’’ water			372.00		372
5	Caustic Soda		1	250	1 kg / 250 Square Feet		360.00	360.00		360
6	Bleaching Powder BD		1	750	1 kg / 750 Square Feet		120.00	120.00		120
7	CID 20	5ml / liter water	0.01	1	1 lit solution / 20 Square feet		11142.86	78.00		78
8	Formalin	100 ml / liter water	0.1	1	1 lit solution / 400 Square feet		225.00	22.50		22.5
9	Omnicide	7 ml / liter water	0.01	1	1 liter solution / 105 Cubic feet		11142.86	78.00		78
10	Savin	35 g ml /10 lit water			1 liter dilution/ 217.8 sq.feet					0
11	Lime		1	100	1 kg / 100 Square Feet		900.00	900.00		900
12	Blue		0.02	100	15 gm / 100 Square Feet		13.50	13.50		13.5
13	Paraformaldehyde		1	10596	1 kg / 10596 Cubic Feet		110.42	110.42		110.42
14	Timsen	1gm /16 liter for drinking water	0.001	16		2000		125.00		125
15		1 gm/liter water (Aerial Spray)	0.001	1	1 lit solution / 3200 Cubic feet		365.63	0.37		0.37
16	Hydrogen peroxide	30 ml/ Liter water	0.03	1	For rice husk spray					0
17	Savlon	50 ml / liter water	0.05	1	Foot deep and shower room spray					0
18	Acetic Acid	160 ml / 500 lit water (without birds)	0.16	500	2 times,15days interval	500	2500.00	160.00		160